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N116 W18515 Morse Dr.
Germantown, WI 53022
Phone: (262) 255-6662 or
1-800-272-3031

Fax: (262) 255-3655
 

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Performance Alloys®

 

 

...World Wide Distributor of Beryllium-Free Copper Alloys...
    Manufacturer of Standard & Custom Components

mold making components, molders, alloys

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mold making components, molders, alloys

MoldStar®Alloys
CHROME AND NICKEL COATINGS

HARD CHROME / TDC There are a number of industrial coatings like hard chrome or variations of such that work well to add surface hardness to our products. We have found through exhaustive testing and customer feedback that the coatings that yield the best results are Armoloy or a variation of the Armoloy process known as TDC (thin dense chrome).

The TDC product has higher surface density than regular hard chrome and does not peel or chip off. The plating facility also plays a significant role in the success and life of a given plating application. Electroless Nickel and composites using Nickel have resulted in some unfavorable situations in unscrewing molds and with sliding components or gib side action applications.

ELECTROLESS NICKEL Application of Electroless Nickel is recommended only for coating components made of copper alloy, that are heated, such as probes or tips, as part of a hot runner or manifold system. Without Electroless Nickel, hot runner/manifold components will suffer an extremely short life in molds running commodity grades of polypropylene and polyethelene.

TITANIUM NITRIDE COATINGS

Many users of our products in mold applications have used Titanium Nitride or TiN Coatings with a high degree of success. This process has been used as a measure to increase surface hardness for a variety of reasons and the process does not interfere with nor significantly change the base material's conductivity level. In the application process of TiN Coatings, process temperatures should not exceed 950 degrees F. Temperatures beyond this for extended periods can have an effect on the conductivity and mechanical properties of our alloys. Lower temperature processes of TiN Coatings will yield the same surface improvements on MoldStar alloys, so either the high (950F) or low (450F) temperature processes are recommended.

Results of these coatings in mold applications have been to add significant life to components in molds running aggressive materials ... i.e. "filled" materials or material/additive combinations that yield exceptionally high levels of gasses. Wear life of the TiN Coatings on MoldStar alloys have proven to last as long as coatings applied to toolsteel substrates.

ALSO SEE OUR PAGE ON "PLATINGS"

CALL US WITH ANY QUESTION YOU HAVE ON PLATING OR SOURCE SELECTION!

1-800-272-3031

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While the information contained is deemed reliable, no warranties are expressed or implied. For specific information regarding an application please call 1-800-272-3031 or e-mail us at sales@moldstar.com


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